saravanan sampath

 
Experienced Process Quality Engineer with a proven track record in aerospace and automotive tire manufacturing, focusing on product integrity, regulatory compliance (AS9100, FAA), and process improvement in high-spec manufacturing environments.

Proficient in Lean Manufacturing, RCCA, FMEA (AIAG-VDA), MSA 4.0, SPC, PPAP, and FAI execution. Demonstrated expertise in validation techniques including IQ, OQ, PQ, TMVs, aligned with regulatory requirements and standards. Applied statistical tools like JASP and Minitab for CP/CPK, PP/PPK, capability studies, and process variation reduction.

Hands-on experience in integrating GE Venue Go echography systems into manufacturing metrology and quality workflows, supporting data integrity, signal validation, and measurement repeatability for precision diagnostics.

Led New Product Development (NPD) initiatives, CAPEX planning, and change control processes. Collaborated with R&D on product industrialization, qualification, and risk-based validation (R1R3). Successfully handled PPAP submissions and homologation for major OEMs (Daimler, Volvo, Hyundai, Indian Military) along with engineering change management.

Skilled in applying structured problem-solving tools such as 8D, 5 Whys, Fishbone, SMED, and DMAIC. Conducted field failure analysis and resolved customer complaints using BIB Solve+ and data-driven approaches.

Strong foundation in process audits, technical documentation (CDCF, MOW), KPI-driven performance monitoring, and waste reduction through cross-functional collaboration. Demonstrated experience in data analysis, process improvement, and project management following the guidelines.

A certified Six Sigma professional, with experience managing complex technical projects under tight deadlines. Holds an   Bachelors in Electrical & Electronics Engineering from an AICTE/UGC-recognized university in India, it would be treated as equivalent to NFQ Level 8  qualification in a technical discipline, complemented by project management and quality improvement training.

Recognized as a motivated and influential team player with strong interpersonal, planning, and leadership skills. Known for mentoring technicians, promoting cross-functional collaboration, and delivering impactful results in fast-paced environments. 

 

 Rockwell Training Center-Greenville -South Carolina.
  Allen Bradley PLCs -Control Logix fundamentals Project Development Rockwell     Kinetics Drives 6000 motion control & Troubleshooting. RS Logix 5000 -level 4 -Motion Programming Logics HMI -Factory Talk ME and PanelView Plus Programming. PID -Instrumentation Loop Development Training. Programming standards-Grafcet -ST395/ST265